In fact, boxes are a good choice for these reasons: They combine convenience and economy in one package, making them convenient for transport and non-breakable for keeping the wine fresher longer than a bottle of similar size.
For wine box packaging, the construction and pre-press design scheme are important, but the design scheme of the production process is also closely related to the quality of wine box packaging.
Wine Box Packaging Production Process
- Offset printing is able to package printing with multi-layer pattern design and complete accurate mixed color printing, but the middle of the large batch is easy to cause color deviation and cannot be manipulated;
- Gravure printing ink layer is strong and round, smooth tone;
- Screen printing ink layer thick, good touch, strong sense of hierarchy, the actual effect of a variety of; flexo printing processing process is convenient, but multi-color printing is not its strong point.
The process of making wine box packaging is rather troublesome and tedious, and the whole system down requires a lot of manual cooperation to complete.
Let’s see the difference between paper wine boxes and wooden wine boxes.
Paper wine box packaging
- Printing: 157g to 400g coated paper, white card, gray background white, kraft paper, gold foil paper, silver foil paper, special paper and other kinds of paper.
- The number of printing colors: four colors.
- Working process: wine boxes can be hot stamping, hot silver, drum (embossed), UV, lamination (the film is divided into bright film and sub-film), etc.
- Wine box packaging printing quantity: the general minimum order quantity is 1000, but for the packaging printing quantity, then the printing cost is more cost-effective. In more than 3 to 4 thousand wine box packaging printing quantities the price is more cost-effective.
Wooden wine box packaging:
- Cutting board: according to the size of the wooden box, cut the board, pinewood board, tung wood board, poplar wood board, plywood, density board and other kinds of plates.
- Printing logo: logo printing with hot stamping, screen printing, laser engraving three printing methods. Hot stamping is also divided into ordinary hot stamping and hot gold two. Hot stamping requires an engraved copper plate. The number of customizations is generally greater than 1000, the more cost-effective.
- Wooden wine box packaging assembly: generally with white latex bonding, with mosquito nails nailed on.
- Polishing: polished with a professional polishing machine.
- Installation of hinges and buckles.
A party, wine, wine bottles, wine boxes can be the protagonist of which, so how are these outer packaging of wine bottles, wine boxes produced? Here we will talk about the wine box material and processing process.
Wine box materials and processing technology
- The choice of packaging materials
In the choice of packaging materials, paper containers (paper boxes, paper tubes) still dominate, the proportion of wood, plastic, metal materials than in the past increased, bamboo, willow, grass and other natural materials are still less used. Paper containers are in the paper box and occupy absolute advantage.
Depending on the grade of the wine, there are differences in the choice of materials.
- Low-grade wine packaging paper box
Using 350g or more white paperboard printing lamination (plastic film), die-cutting molding. Suitable for its low-grade wine batch of large low-cost requirements. The slightly higher-grade ones are made of 300g white paperboard laminated into paper cards and then printed, laminated and die-cut.
- Mid-range wine box
Generally use aluminum foil cardboard (gold card, silver card, copper card, laser, etc.), according to the need to produce different light patterns on the backing, most of the screen printing, not only the color is sharp and heavy, but can do frosting, wrinkle glaze, pearl powder, matte, glossy and other process effects. After spot-color printing, the surface can also be printed with a variety of backing, hot laser, aluminum, pressure embossing, UV varnish, etc. The disadvantage is that it is difficult to do the level of change of graphics. Therefore, in order to achieve the design effect, screen printing and offset printing, or combined with UV printing. After the aluminum foil cardboard printing is perfected, it is die-cut into cardboard with the printed brand, graphics and text on the whiteboard paper.
- High-grade gift wine boxes
The processing and production process of high-end gift wine boxes is relatively complex, with different packaging using different processes.
If aluminum foil cardboard printing is used, the process is similar to that of mid-range packaging, with the difference that the printing surface is manually laminated to the cardboard.
Most of the high-end gift packaging has a decorative inner liner. Liner goods play a role in beautification and buffer protection. The inner liner is mostly made of foam or PVC blister electrostatic flocking, corrugated paper card, pulp mold, etc.
The surface is mostly made of silk, chemical fiber fabrics, cotton and linen, and fur. The inner structure with a corrugated paper card with pulp mode is in the direction of future development.
Conclusion
So from this article, you must know some solutions for choosing win box packaging, for further information please click here to get more details in a minute.
